Let me answer the previous 3 posts here.
I am thinking of using emt (which is electrical conduit) and lashing the pipes together (a type of lamination).I will demonstrate in the next pentagon so you can see the technique.
I haver actually thought of this issue very seriously and have several thoughts that came out of those studies.
1. For a personal dirigible the cheapest and easiest solution is to have hot air that is heated inside the envelop without any interior bags. If you are using the jet motor for propulsion, put a heat exchanger around or in the exhaust plume to heat the air for the envelop.
The lift gas is the hot air from the heat source, either jet engine or a standard balloon heater. They both run on propane. So as the hot air rises, it will displace the cool air outside the structure.
The reason for the single fabric shell is because of the weight that counts for ultralight definition. Also, the propane cost for a flight and heating the air may just be $30 for 300 miles. The helium for a weekend flight will be much more than that.
2. For a cargo lifter, a much larger ship, having helium to displace just slightly less than the weight of the craft is ideal. Then you can load the airship just like a c-17. Once loaded, you heat the airspace inside the shell to carry the load, and away you go. When you arrive at the destination, you lower and land by blowing cool air into the airspace. Then you unload. To leave, you just heat the airspace a little to have lift. Away you go. No muss. No fuss. All you need is a small crew to run the ship, none to load or unload.
Because you are using the cargo lifter every day, replenishing the helium makes sense and cents. There is a measure of safety that the cargo lifter will now have, the ability to stay aloft if something happens to heater and/or propulsion. You just open a valve from the reserve to stay aloft Load management will be better and more predictable.
Once you have your double duodecahedron hooked together, you would add a long 5 strut tail to reduce drag in the back and another one that was shorter in the front. Wrapping them with material will give the aerodynamic shape you are looking for.
As for wrapping the shrink wrap after the structure was made, I did that with little success. The wind proceeded to break the sticks before the shrink wrap would conform.
I would still do the shrink wrap on the pentagons before they were assembled together. The shrink-wrapping is a real skill, and the plastic does not want to go around corners easily.
The strut connectors are different from the paper plates and foam that I used before. They will be different again in the next iteration. Thinking about these structures that come together under tension has been a real learning experience.